Carbon fiber, created for the first time by Joseph Swan in 1860, is composed of a long strand of carbon atoms that are chemically bound together. The chain typically has a diameter of 5 to 10 micrometers and a length that varies depending on the application. Pure carbon fiber is five times stiffer and twice as strong as steel. It is also lighter than steel. The best thing is that it works for 3D printing! Read on to find out what you need to know about 3D printing with carbon fiber.
Utilizing Continuous Carbon Fiber Reinforcement Techniques
Carbon fiber filament is unquestionably stronger than unreinforced filament. Another method, continuous carbon fiber reinforcing, produces an even stronger component. The carbon fiber keeps far more strength since it is not broken up into smaller bits. In fact, continuous carbon fiber 3D printing can replace aluminum while weighing half as much. Manufacturers of 3D printers assert that their products can replace metal 3D printing in specific situations, with the primary benefit being that they are less expensive than metal. Finally, it is feasible to increase a part’s strength while using less material by positioning the carbon fiber according to standard procedures.
ABS And Nylon Carbon Fiber Filaments Are Key
ABS is a well-known substance because it is frequently used in injection-molded consumer goods. Because of its characteristics, ABS functions as a solid foundation polymer in carbon fiber 3D printing. In addition, ABS carbon fiber frequently has a very pleasing surface quality, which is always appreciated whether the application is a prototype or an actual product. ABS carbon fiber has a drawback in that it necessitates the use of a heated build chamber, which is normally only available on more expensive 3D printers.
Utilize a Hardened Nozzle
One of the most important things you need to know about 3D printing with carbon fiber is that it requires a hardened nozzle. Due to its abrasiveness, carbon fiber filament will eventually wear out a typical 3D printing nozzle, which may ruin print jobs. For instance, while extruding these materials, a brass nozzle may bend and degrade, finally becoming unusable. A 3D printer needs hardened steel to handle carbon fiber material. Of course, all designers, engineers, and operators involved in carbon fiber projects must be well educated in the procedures for handling carbon fiber filaments. When thinking about implementing carbon fiber filaments, training and skill-upgrading must be considered.
While it can be difficult to successfully print with carbon fiber, doing so will yield fantastic results. If you are looking to print with nylon carbon fiber filament, be sure to reach out to Filamatrix today!